Strategic Communications and Marketing News Bureau

Engineers on a roll toward smaller, more efficient radio frequency transformers

CHAMPAIGN, Ill. — The future of electronic devices lies partly within the “internet of things” – the network of devices, vehicles and appliances embedded within electronics to enable connectivity and data exchange. University of Illinois engineers are helping realize this future by minimizing the size of one notoriously large element of integrated circuits used for wireless communication – the transformer.

Three-dimensional rolled-up radio frequency transformers take 10 to 100 times less space, perform better when the power transfer ratio increases and have a simpler fabrication process than their 2-D progenitors, according to a paper detailing their design and performance in the journal Nature Electronics.

“Transformers are one of the largest and heaviest elements on any circuit board,” said principal investigator Xiuling Li, a professor of electrical and computer engineering. “The size of these transformers may become a key obstacle to overcome in the future for wireless communication and IoT.”

Front row from left, Kathy Walsh, Wen Huang, Xiuling Li and Jingchao Zhou; second row from left, Siyu Liu, Julian Michaels, Paul Froeter and Mark Kraman. 

Front row from left, Kathy Walsh, Wen Huang, Xiuling Li and Jingchao Zhou; second row from left, Siyu Liu, Julian Michaels, Paul Froeter and Mark Kraman. 

Transformers use coiled wires to convert input signals to specific output signals for use in devices like microchips. Previous researchers have developed some radio frequency transformers using a stacked conducting material to solve the space problem, but these have limited performance potential. This limited performance is due to inefficient magnetic coupling between coils when they have a high turns ratio, meaning that the primary coil is much longer than the secondary coil, or vice versa, Li said.  These stacked transformers need to be made using special materials and are difficult to fabricate, bulky and unbendable – things that are far from ideal for internet of things devices.

The new transformer design uses techniques Li’s group previously developed for making rolled inductors. “We are making 3-D structures using 2-D processing,” Li said. The team deposits carefully patterned metal wires onto stretched 2-D thin films. Once they release the tension, the 2-D films self-roll into tiny tubes, allowing the primary and secondary wires to coil and nest perfectly inside each other into a much smaller area for optimum magnetic induction and coupling.

The nested 3-D architecture leads to high turns ratio coils, Li said. “A high turns ratio transformer can be used as an impedance transformer to improve the sensitivity of extremely low power receivers, which are expected to be a key enabler for IoT wireless front ends,” said electrical and computer engineering professor and co-author Songbin Gong

Rolled transformers can also receive and process higher frequency signals than the larger devices.

“Wireless communication will be faster and use higher-frequency signals in the future. The current generation of radio frequency transformers simply cannot keep up with the miniaturization requirements and high-frequency operation of the future,” said lead author and postdoctoral researcher Wen Huang. “Smaller transformers with more turns allow for better reception of faster, high-frequency wireless signals, as well as high-level integration in IoT applications.”

The new transformers have a robust fabrication process – stable beyond standard foundry temperatures and compatible with industry-standard materials. This study used gold wire, but the team has successfully demonstrated the fabrication of their rolled devices using industry-standard copper.

“The next step will be to use thinner and more-conductive metal such as graphene, allowing these devices to be made even smaller and more flexible. This advancement may make it possible for the devices to be woven into the fabrics of high-tech wearables,” Li said.

The U.S. Department of Energy Office of Basic Energy Science and the National Science Foundation supported this work.

To Xiuling Li, call 217-265-6354; email xiuling@illinois.edu

The paper “Three-dimensional radio frequency transformers based on a self-rolled-up membrane platform” is available online and from the U. of I. News Bureau. DOI: 10.1038/s41928-018-0073-5

Read Next

Life sciences Photo of Michael Ward standing in tall grass on a riverbank.

How are migrating wild birds affected by H5N1 infection in the U.S.?

Each spring, roughly 3.5 billion wild birds migrate from their warm winter havens to their breeding grounds across North America, eating insects, distributing plant seeds and providing a variety of other ecosystem services to stopping sites along the way. Some also carry diseases like avian influenza, a worry for agricultural, environmental and public health authorities. […]

Announcements Marcelo Garcia, professor of civil and environmental engineering at The Grainger College of Engineering.

Illinois faculty member elected to National Academy of Engineering

Champaign, Ill. — Marcelo Garcia, a professor of civil and environmental engineering in The Grainger College of Engineering, has been elected to the National Academy of Engineering.

Social sciences Male and female student embracing on the quad with flowering redbud tree and the ACES library in the background. Photo by Michelle Hassel

Dating is not broken, but the trajectories of relationships have changed

CHAMPAIGN, Ill. — According to some popular culture writers and online posts by discouraged singles lamenting their inability to find romantic partners, dating is “broken,” fractured by the social isolation created by technology, pandemic lockdowns and potential partners’ unrealistic expectations. Yet two studies of college students conducted a decade apart found that their ideas about […]

Strategic Communications and Marketing News Bureau

507 E. Green St
MC-426
Champaign, IL 61820

Email: stratcom@illinois.edu

Phone (217) 333-5010